Custom dc magnetic power cable connector for medical equipment

Custom dc magnetic power cable connector for medical equipment, magnetic cable connector have the advantage of automatic adsorption, easy to operation. The pogo pin have a good electric conductivity, not easily corroded in a severe environment.

UPE is professional magnetic connector & magnetic cable connector manufacturer.
We have our own professional designers to meet any of your requirements and provide magnetic connector customization service. Different magnetic pogo pin connector products and solutions can be designed according to different customer needs.

We are committed to providing safe, trustworthy, and high-quality products that exceed customer expectations.

Quality, integrity, and superior service are the core principles we steadfastly uphold. We sincerely look forward to collaborating with more partners to grow and succeed together

Male magnetic cable connector:

...Materials:
Pogo Pin: Brass(Plunger&Barrel plating 5U" Min Au over 60~100U"Ni);
Housing: White LCP+30%GF UL94 V-0;
Magnet:NdFeB N52 Plating Ni;
Cable: White OD 3.5*2C(TC65*0.08),
Wire Jacket: White TPE 80A .
Connector Jacket: White TPE 80A..
...Mechanical:
Spring force: 70g±20g,at 1.0mm working storke.
Full storke:1.2mm.
Mechanical life:10000cycle Min..
...Electrical:
Voltage:12 V.
Current: 3A.
Contact resistance:50mΩMax (PIN).
100% open and short test.
...ROHS or REACH compliant product.
...Salt spray test: 48 H.

Female magnetic connector:

..Materials :
PINr:Lead-free C6801,plating 5U" Min Au over 60~100U"Ni;
Housing: White LCP+30%GF UL94 V-0 ;
Shell: Lead-free C6801 Plating Ni;
Magnet: NdFeB N52 Plating Ni
....Electrical:
Voltage:12.0 V.
Current: 3.0A.
Contact resistance:50mΩMax (PIN).
100% open and short test.
...ROHS or REACHcompliant product.
...Salt spray test:48H.
… Product application description (not limited to the following):
1.Plug-in welding PCB board;
2.Forming and encapsulating after welding wires;
3.A transfer terminal of that PCB board can be adde;
4.Mlding injection molding of embeddable mould;
5.Wires can be bonded directly.

 Attention:
1.Magnet use NdFeB material, it’s can keep the magnetic force forever (except high temperature,broken,same pole connection)

2.Magnet exist magnetic field interference

3.Can design short-circuit protection

How Magnetic Connectors Work?

.Both sides magnetically connect when placed in proximity to each other
.Light at the back of plug indicates power is flowing
.When the sides are pulled apart, power flow stops immediately
.They avoid short circuits as the connectors repel each other, and if they attract it is on the insulated parts (as both connectors free the same magnetic pole)

Circular 2Pin Magnetic Cable Connectors Parameter: 

Circular 2Pin  Male Magnetic Cable Connector Technical Drawing

Circular 2Pin  Female Magnetic Connector Technical Drawing

Recommended pcb layout

Advantages of Magnetic Connector:

1)Automatic adsorption connected experience; Easy operation;

2)Uses a magnetic interface to remove the device easier. 

3)High life cycle. It supports 50,000-300,000 reattachment life times;

4)It is easy to customized waterproof design, the female can achieve dust-proof and waterproof (IP68);

5)Support a high current (3A-20A), faster recharge;

6)Excellent corrosion rating (48H-120H) meet the harsh environments；

7)Shape customized to meet with product shape matching, improve product selling point;

8)Magnet positioning, use of magnets and structure to dual circuit protection reach distinguish the direction( It is user-oriented and user-friendly)

9)Excellent scalability interface,Can be achieved(Power Signal Video Audio Jack Etc);

10)Development time is short, low-cost mold for customization;

11)Provide a reliable high RF signal transmission. Our connector is USB 2.0

Product application areas are:

1.Wearable devices, intelligent positioning equipment, children's smart wristbands, smart watches, wearable mobile phones,Bluetooth headsets, etc.) data cable, charging cable, magnetic strip wire end connection

2.Medical equipment,wireless equipment,data communications equipment,telecommunication equipment,Automation and industrial equipment,audio-visual equipment

3.Aviation ,aerospace electronic,military communication

4.Automotive,car navigation,test and measurement equipment

5.Consumer Electronics(mobile phones,tablet computers,Bluetooth headsets,camera,watch,portable consumer electronic products and many other electronic fields.)

Why do customers choose UNION?

1. Professional customization service

Different products and solutions can be designed according to different customer needs

2. Fast sample production capability

Standard product 2-3 days sample, new custom sample 7 working days, mold opening product 12 days

3. Strict quality control system

The concept of quality first runs through the entire production and inspection process, and strictly controls each process to ensure the quality of customer satisfaction.

4. Processing with imported components

A small number of needle shafts are machined from imported precision lathes,
and most of the needle shafts are made of imported cold stamping for higher stability.

5. High-precision test equipment

Provide accurate and precise testing to continuously improve product quality

6. Reasonable cost control procedures

Save costs, eliminate waste, optimize processes, and highlight cost competitiveness

7. Product environmental standards .

The product meets the EU ROHS standard and meets halogen

How to Order Magnetic Cable Connectors from UPE

Step 1: Submit Your Requirements
Provide these key details:

✅Connector Type: e.g., Charging-only, Data+Power (USB-C/HDMI), Pogo Pin, Hybrid

✅Quantity: Estimated annual volume (e.g., 50K units/year)

✅Customization Needs:
.Shape/size (e.g., circular Ø5mm, right-angled)
.Current rating (e.g., 8A fast charging)

.IP rating (e.g., IPX8 waterproof)

.Signal type (e.g., USB 2.0 + 12V power)
Aesthetic (color, branding, surface finish)

✅Technical Specs: Operating voltage, mating cycles, operating temperature range

Step 2: Quote & Agreement
UPE provides:
.Unit pricing (volume discounts for 5K+ orders)
.Lead time (prototyping + mass production)
.Payment terms (e.g., 50% deposit, 50% pre-shipment)

Finalize: MOQ, delivery schedule, packaging

Step 3: Confirm Order & Pay
Sign a PO or formal order agreement

Pay securely via:
.Bank Transfer (SWIFT/TT)
.PayPal
.Letter of Credit (for bulk orders)

Step 4: Production & Shipping
✅Prototyping: 5-7 days (sample approval before mass production)

✅Mass Production: 15-20 days (flexible scaling)

Shipping:
.EXW
.Trackable logistics (DHL, FedEx, sea freight)

Step 5: Quality Assurance
✅Pre-shipment: UPE provides QC reports (IP testing, continuity checks)

✅Post-delivery: Inspect for:
.Dimensional accuracy
.Signal/power performance
.Finish consistency

Payment Term: 

50% Deposit (Paid upfront): Covers production costs (materials, labor).

50% Balance (Paid before shipment): Ensures quality control and commitment from both parties.

Payment method:

T/T (Bank Transfer),PayPal ,OCBC Bank

Recommendation:

Use PayPal for samples (safer).

Use T/T for bulk orders (lower fees).

Shipping

Any question, please send to union@upetech.net